I hear the question as to which sealant to use when bonding Acrylic, or Polycarbonate to aluminum, stainless or FRP over and over and over…..

Well here goes… The only three adhesives I would consider using are Sika Flex 295 UV with the primer, GE SG-4000, and Dow 795. Using the correct adhesive is only 1/2 the battle. Do not apply the sealants below 50 degrees F. The temperature must maintain at least 50F during the entire 21 day cure cycle. Cut this corner and your finished before you start. Preparation of the bond area is also very/ very important. DO NOT TOUCH THE BOND AREA WITH YOUR BARE HANDS! Contamination from the dirt and skin oils will make a solid cure impossible. You may clean the FRP and metal with acetone to prep the area but if you touch the Lexan or Plexi with harsh solvents you will ruin the portlight. A 50/50 mix of isopropal alcohol and distilled water will work well to clean the plastic if needed. Remember that clean enough is not clean enough.

Hatch and Portlight “Leak Stop Kits”

Year after year I get the same question…
“My hatch is fine, it just drips occasionally. I don’t want to go to the trouble of sending it in for a complete service. What other options do I have?”

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